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M541 Просмотр технического описания (PDF) - M/A-COM Technology Solutions, Inc.

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M541 Datasheet PDF : 9 Pages
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Application Note
M541
Bonding, Handling, and Mounting Procedures for
Chip Diode Devices
M/A-COM Products
Rev. V3
Chip Die Down Bonding Techniques
(Cont’d)
Ultrasonic thermal Compression bonding of Dice
In a small circuit, ultrasonic bonding gives a very reliable
and strong bond. The die should be free of oxides and
have no metallization. The bonding surface should have
~2.5 micrometers of a soft gold, preferably from a high
cyanide gold bath.
The stage of the bonder should be set at ~ 200-250ºC
and the bond pressure ~ 400 grams / mm2
i.e.: ~ 50 grams for 0.010 X 0.010 inch die
~ 200 grams for 0.020 X 0.020 inch die
~ 300 grams for 0.030 X 0.030 inch die
These values can vary rather widely and some experi-
mentation may be necessary to find the best results.
The criteria for a good thermal compression bond should
be the same as for a soldered joint.
Die Bonding with Conductive Epoxies
Although some military and telecommunications systems
do not allow the use of conductive epoxies, satisfactory
die down bonds may be obtained using these epoxies.
The following precautions should be observed to obtain
consistently strong bonds.
250
200
150
Cleanliness
Everything should be clean and degreased. It is a good
idea to clean the circuit in a alkaline solution to remove
any traces of plating solutions. The circuit should then be
degreased.
Shelf Life
The conductive epoxy must be within the warranty shelf
and/or pot life. It is advisable to use one half the listed pot
life since manufactures tend to be optimistic on pot life
estimates. Thus, if the pot life is stated to be 2 days, it is
much safer to use new epoxy every day.
Curing
The epoxy must be cured in the air or in an oxidizing at-
mosphere. The reaction requires oxygen. The epoxy oven
should be clean (not used for other functions) and should
have a good air flow to carry fumes. The epoxy will not
cure well if there are other solvent fumes in the atmos-
phere.
Carrier Fluid
The carrier fluid must not be allowed to flow on the top of
the chip. Not only will it make the chip unbondable, it will
be almost virtually impossible to detect under normal
bonding procedures. If a vacuum tip is used to put the
chip in place remove the vacuum when the chip is 10 to
30 mils from the epoxy. Static charge will hold the chip to
the tip. If the vacuum tip touches the epoxy it will become
coated with epoxy carrier fluid and contaminate the next
chip with the carrier material. This same problem may
occur with the use of tweezers. The tweezers should be
cleaned before pickup another chip if they touch the ep-
oxy.
100
50
0
0.01
0.012
0.020
0.030
CHIP SIZE - EDGE LENGTH (INCHES)
3
ADVANCED: Data Sheets contain information regarding a product M/A-COM Technology Solutions North America Tel: 800.366.2266 • Europe Tel: +353.21.244.6400
is considering for development. Performance is based on target specifications, simulated results,
and/or prototype measurements. Commitment to develop is not guaranteed.
PRELIMINARY: Data Sheets contain information regarding a product M/A-COM Technology
India Tel: +91.80.43537383
China Tel: +86.21.2407.1588
Visit www.macomtech.com for additional data sheets and product information.
Solutions has under development. Performance is based on engineering tests. Specifications are
typical. Mechanical outline has been fixed. Engineering samples and/or test data may be available. M/A-COM Technology Solutions Inc. and its affiliates reserve the right to make
Commitment to produce in volume is not guaranteed.
changes to the product(s) or information contained herein without notice.

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